Purever

Paddy Parboiling & Steaming Solutions

High Strength

From angles to beams and sheets to stiffener of complete plant is designed and developed with great strength and good resistance to corrosion, high temperature and wind pressure.

Non-Toxic & Non-Corrosive

Soaking in Stainless Steel tanks is non-toxic, non- corrosive, environmentally friendly, user friendly and especially formulation used in our Tank system. Together our workmanship and non-reactive stainless steel will not allow any toxic and corrosive material in the grain processing.

Long Life Span

Stainless steel does not fade or become discolored over time. It's also a rust-proof and stain-resistant material, so it will maintain its shine and preserve all of the aesthetic qualities of your Parboiling for several years as compared to hot deep galvanized and enamel coated tanks.

Erection

Since all the connections of the different components are standard and 90% material is manufacture in our factory, the erection time is faster.

Flexibility of Expansion

Par-boiling Plant can be easily expanded in length by adding additional bays. Also, expansion in width and height is possible by pre-designing for future expansion.

Does not affect flavor of grain

Stainless steel is one of the most hygienic surfaces available, so any grain that come into contact with the surface or material do not attract dirt or germs. Stainless steel also does not react with any chemical composition in metals during cooking

What is Parboiling?

Parboiling of paddy is a hydrothermal treatment in which rice is produced by a process of soaking, heating, steaming and drying of paddy prior to milling. Parboiled rice is “par”-tially”boiled” (i.e. Partially Cooked Rice), Modifies the starch which drives natural vitamins & minerals from the bran into the grain. Water and steam are two essentials to transform the natural cereals into parboilied rice.

Soaking

The paddy is soaked in the huge water-filled vessels for a specific time & temperature for a specific variety of rice. Special care is taken during soaking as different varieties require different water temperatures prevailing weather conditions This process increases vitamin-B in rice and decreases percentage of broken grains in it. It also improves hardness of Par-boiled rice which retains its shape even after cooking.

Steaming

Steaming can change the physical structure of rice and keep the nutrition, to increase the production ratio and make rice easy to store or drying. It improves grain length and uniforms the colour of Par-boiled rice. This process of pre steaming softens the paddy, to achieve desired color of par-boiled rice, it reduces the soaking time of the paddy, It also increases the capacity of par-boiled rice to absorb water during cooking

Consequences of parboiling

  • Reduce grain breakage during milling.
  • Improves storage life.
  • Preserving Vitamins & minerals in the rice.
  • Rise Become gelatinized, making the harder & glassier than other rice.
  • Rice obtains a light yellow or amber color, Cools of glassy and separated
  • Produce a bran higher in oil contact compared to raw rice

Parboiling Processes

We offer rice process flexibility of choice, without compromising on Quality. The parboiling technology range is available for small, medium Or large scale processing and is able to cater for a wide variety of rice Application according to customer specific requirement

  • Single stage single steaming
  • Single stage double steaming
  • Three stage double streaming

We offer complete set of parboiling plat equipment series 30 T/D to 600 T/D, With high rice yield and uniform rice quality.

Single Stage Single Steaming

  • PADDY CLEANING
  • HOT WATER FILLED IN TANKS
  • PADDY FILLED IN TANKS
  • SOAKING IN HOT WATER
  • DRAINING THE WATER
  • STEAMING
  • DISCHARGE TO DRIER

Single Stage Double Steaming

  • PADDY CLEANING
  • PADDY FILLED IN TANKS
  • STEAMING IN TANKS
  • SOAKING IN AMBIENT WATER
  • DRAINING THE WATER
  • POST STEAMING
  • DISCHARGE TO DRIER

Three Stage Double Steaming

  • PADDY CLEANING
  • PADDY FILLED IN SMALL TANK AT TOP
  • PRE STEAMING IN SMALL TANKS (KACHI TANKI)
  • SOAKING IN HUGE WATER-FILLED VESSEL
  • DRAINING THE WATER
  • POST STEAMING OF SOAKING PADDY IN SMALL TANK AT BOTTOM
  • DISCHARGE TO DRIER

Parboiling Technical Solutions

Raw Paddy Storage Bins

Raw Paddy bins are generally made of stainless steel to ensure the strength and makes the bins more suitable for long term storage. These bins are consist of panels which are bolted, Hoppers can be delivered in square and round outlet, and the roof is designed with two side inclinations.

Soaking Tanks

Stainless Steel soaking tank is made professionally for commercial soaking of paddy in the huge water- fil led ves sel s a t a pa rti cul a r temperature for a specific period of time. Our tanks have been designed to obtain a homogeneous soaking quality of the paddy, equally important for the soaking time of paddy , water quality and soaking temperature. These tanks are non-toxic and non-corrosive, meaning a safer, cleaner and more hygienic in nature.

Steaming Tanks

Stainless Steel Steaming Tanks made up with free- circulation steam system, Stainless steel Filters protect the grain, maintain processing efficiency. Steaming in tank is evenly distributing precisely moving and reach every single part of grain.

Material

The Material is delivering in parboiling complete with Nut bolts, support construction, h o p p e r s , P l a t f o r m , r o o f construction, Plant decks, ladders, et c . for outdoor or indoor installation. Due to the modular design and construction, the parboiling allows easy extension in case of later demands for higher processing volume.

Structure

Normally, the Parboiling are installed on a certified steel construction according to the plant design. Structural analysis and design for new/existing according to parboiling process and storing facility of grain with c i v i l a n d w i n d p r e s s u r e parameters.

Ladders

Our Parboiling Plant Ladders and cages are assembled from the floor to row section. Provided easy access to the each section of parboiling unit.

Platform

We used non Slippery Stainless Steel in both external and internal stages of parboiling.

Installed Parboiling Plants